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燃料电池汽车车载氢系统潜在失效模式及原因分析

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车载氢系统的安全性是燃料电池汽车(FCV)的核心技术指标之一,其安全性保障是实现FCV大规模商业化的重要前提.本文围绕车载氢系统的安全性,介绍了车载氢系统的组成,分析了车载氢系统及其零部件的失效模式及原因,总结了车载氢系统的失效后果,并探讨了现阶段在FCV消防安全方面亟需完善的内容.分析表明,车载氢系统的潜在失效模式及原因主要包括密封、振动疲劳、机械冲击、碰撞、快速充放氢疲劳、热损伤、控制系统功能失效等,失效的主要后果表现为氢气泄漏.对于氢气泄漏的危害分析应充分结合车辆所处的场景进行综合考量,在极端场景下,"氢气泄漏+密闭/半密闭空间+点火源"将引起火灾甚至爆炸,会严重威胁公众的生命财产安全.因此,建议从强化安全性设计和验证、提升氢泄漏监测和气源控制技术、开展失效致灾危害量化评价、加强火灾防控技术等多个方面,促进车载氢系统的安全性水平提升.
Potential failure mode and cause analysis of onboard hydrogen system of fuel cell vehicle
The safety of onboard hydrogen systems is one of the core technical indicators of fuel cell vehicles(FCVs),and its safety guarantee is an important prerequisite for the large scale of commercialization of FCVs.Focusing on the safety of the on-board hydrogen system,this paper introduces the composition of the onboard hydrogen system and analyzes the failure modes and causes of the onboard hydrogen system and its components.This paper summarizes the failure consequences of the onboard hydro-gen system and discusses the urgent need for the improvement in the fire safety of FCVs at this stage.The analysis shows that the potential failure modes and causes of onboard hydrogen systems mainly include sealing,vibration fatigue,mechanical shock,colli-sion,rapid hydrogen charging and discharging fatigue,thermal damage,and control system function failure,and the main conse-quence of failure is hydrogen leakage.In extreme scenarios,"hy-drogen leakage+confined/semi-confined space+ignition source"will cause fire or even explosion,which will seriously threaten the safety of public life and property.Therefore,it is rec-ommended to improve the safety level of onboard hydrogen sys-tems from many aspects,such as optimizing safety design and verification,improving hydrogen leakage monitoring and gas source control technology,carrying out quantitative evaluation of failure disaster hazards,and strengthening fire prevention and con-trol technology.

fuel cell vehiclesonboard hydrogen systemsfailure modesfailure causeshydrogen safety

董文妍、陈向阳、杨子荣、郝冬

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中国汽车技术研究中心有限公司,天津 300300

中汽研新能源汽车检验中心(天津)有限公司,天津 300300

燃料电池汽车 车载氢系统 失效模式 失效原因 氢安全

国家重点研发计划

2021YFB2501500

2024

消防科学与技术
中国消防协会

消防科学与技术

CSTPCD北大核心
影响因子:0.846
ISSN:1009-0029
年,卷(期):2024.43(5)
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