首页|钛合金薄壁框架铣削变形控制技术研究与应用

钛合金薄壁框架铣削变形控制技术研究与应用

Research and Application of Milling Deformation Control of Thin-walled Titanium Alloy

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钛合金薄壁框架结构呈弱刚性,加工精度高,加工过程中易产生铣削变形和装夹变形,所以对加工工艺的要求极高.为了提高钛合金薄壁框架的加工质量,控制加工过程中产生的铣削变形和装夹变形,通过分析切削三要素、刀具路径、工件结构、工艺系统刚度、残余应力对铣削变形的影响,分析工艺装备对装夹变形的影响,制定了优化切削三要素和刀具路径、增加工件刚性和工艺系统刚性、减少工件残余应力等控制铣削变形和装夹变形的措施,并应用在钛合金薄壁框架加工中.加工结果表明,采取上述控制措施,可减小钛合金薄壁框架的铣削变形,提高加工质量.
The titanium alloy thin-walled frame structure exhibited weak rigidity,high machining accuracy,and it was prone to milling deformation and clamping deformation during the machining process,so the requirements for the machining process were extremely high.In order to improve the processing quality of thin-walled brushed titanium frame,control the milling deformation and clamping deformation produced in the machining process,through analyzing the influence of the three elements of cutting,tool path,workpiece structure,process system rigidity and residual stress on milling deforma-tion,and analyzing the impact of process equipment on clamping deformation,the measures to control milling deformation and clamping deformation were proposed such as optimizing the process content and tool path,increasing the rigidity of workpiece and process system,and reducing the residual stress of workpiece,which were applied in the machining od thin walled brushed titanium frame.The machining results showed that the milling deformation of thin-walled brushed titanium frame could be reduced and the machining quality could be improved through the control measures.

titanium alloythin-walled frameweak rigiditymillingclampingdeformation

胡建、戴开明、陈伟、吕康、刘书明

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中国兵器工业集团江山重工研究院有限公司,湖北襄阳 441057

钛合金 薄壁框架 弱刚性 铣削 装夹 变形

2024

新技术新工艺
中国兵器工业新技术推广研究所

新技术新工艺

影响因子:0.294
ISSN:1003-5311
年,卷(期):2024.434(2)
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