首页|ER316L不锈钢电弧增材制造扫描路径优化研究

ER316L不锈钢电弧增材制造扫描路径优化研究

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为优化电弧增材成形性能、提高增材质量和效率,对电弧工艺参数及增材扫描路径规划进行研究.在单层多道和路径搭接等焊道成形实验基础上,确定合适的焊道成形工艺参数.通过使用多种不同扫描倾角的zigzag路径算法对模型截面进行填充,并采用深度优先搜索(DFS,deep-first search)算法对zigzag扫描路径分区进行起熄弧点连接,进一步利用蚁群算法对电弧增材空行程长度进行优化.试验结果表明,焊缝搭接的送丝速度为 5 m/min,最优多道搭接间距为 0.739w,复合路径搭接间距为0.577w,当zigzag扫描倾角为 135°时,DFS分区连接算法优化效果最好,优化后的扫描路径规划算法可以实现对ER316 L链轮模型的稳定增材成形,同时提高了成形件的成形精度和成形效率.
Research on Scanning Path Optimization of ER316 L Stainless Steel Arc Additive Manufacturing
In order to optimize the arc additive forming performance and improve the quality and efficiency of the addi-tive,it was studied that the arcs process parameters and the additive scanning path planning.On the basis of single-layer multi-pass and path lap forming experiments,the appropriate bead forming process parameters were determined.The zigzag path algorithm with different scanning angles was used to fill the model cross-section,and the deep-first search(DFS)algo-rithm was used to connect the arc starting and arc quenching points of the zigzag scan path partition,and the ant colony al-gorithm was further used to optimize the arc additive empty travel length.The experimental results showed that when the wire feed speed was 5 m/min,the optimal multi-channel lap spacing was 0.739w,and the compound path lap spacing was 0.577w.When the zigzag scanning angle was 135°,the DFS partition connection algorithm had the best optimization effect.The optimized scanning path planning algorithm could realize the stable additive forming of ER316 L sprocket model,at the same time,improve the forming accuracy and forming efficiency of formed parts.

arc additive manufacturingmathematical modelpath optimizationprocess parametersempty travelER316L

王瑞超、许健仪、高祥、李会军

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五邑大学 智能制造学部,广东 江门 529020

电弧增材制造 数学模型 路径优化 工艺参数 空行程 ER316L

江门市基础与理论科学研究类科技计划江门市基础与理论科学研究类科技计划

2023JC010252021030102290004572

2024

新技术新工艺
中国兵器工业新技术推广研究所

新技术新工艺

影响因子:0.294
ISSN:1003-5311
年,卷(期):2024.436(4)
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