首页|基于YOLOv5的控制舱装配正确性检测研究与应用

基于YOLOv5的控制舱装配正确性检测研究与应用

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针对某型控制舱装配过程主要采用人工检验方式,检测结果受人为因素影响,不能完全保证产品的装配质量,存在检测自动化水平不高的问题,提出了一种改进YOLOv5的控制舱装配正确性在线检测系统.该系统由硬件和软件两部分组成.硬件包括服务器、工控机、CCD摄像头、蜂鸣器等,软件由检测模块、Lab VIEW控制程序和MES系统等组成.针对图像存在噪点问题,在原YOLOv5检测算法的基础上加入CBAM注意力机制模块,使得网络能够更准确地定位和识别感兴趣的区域,从而提高检测模型的检测精度.试验结果表明,改进的YOLOv5检测算法显著提高了控制舱装配正确性在线检测的精度,对比原始算法,改进后的YOLOv5算法在检测精度上达到99.1%,优于其他算法,比SSD、YOLOv3、YOLOv4、YOLOv5分别高出2.4、0.9、0.5、0.3个百分点;平均精度mAP较原始算法提升0.4个百分点,达到99.4%.提出的改进YOLOv5控制舱装配正确性在线检测算法能够及时检测控制舱装配过程中的零部件装配正确性,为深度学习技术在控制舱装配正确性在线检测中的广泛应用提供了技术支撑.
Research and Application for Correctness Inspection of Control Cabin Assembly based on YOLOv5
Aimed at the problems that the assembly process of a certain type of control cabin mainly adopted manual in-spection,the detection results were affected by human factors,which could not completely guarantee the assembly quality of the product,and the level of detection automation was not high,it was proposed that an on-line detection system to im-prove the correctness of the assembly of the control cabin of YOLOv5.This system consisted of two parts,which were hardware and software.The hardware included server,industrial computer,CCD camera,buzzer and so on,and the soft-ware consisted of detection module,Lab VIEW control program and MES system.For the problem of noise points in the im-age,we added the CBAM attention mechanism module on the basis of the original YOLOv5 detection algorithm,which made the network able to locate and recognize the region of interest more accurately,so as to improve the detection accuracy of the detection model.The experimental results showed that the improved YOLOv5 detection algorithm significantly im-proved the accuracy of the online detection of the correctness of the control pod assembly,comparing with the original algo-rithm,the improved YOLOv5 algorithm achieved 99.1%in the detection accuracy,which was better than other algo-rithms,and it was 2.4,0.9,0.5,and 0.3 percentage points higher than SSD,YOLOv3,YOLOv4,and YOLOv5,respec-tively.The average accuracy mAP reached to 99.4%that was improved by 0.4 percentage over the original algorithm.The proposed improved YOLOv5 control module assembly correctness online detection algorithm was able to detect the correct-ness of parts assembly in the process of control module assembly in a timely manner,which provided technical support for the wide application of deep learning technology in the control module assembly correctness online detection.

YOLOv5control cabinscorrectness detectionCBAM

齐蕾、李帅、孙超、岳禧嵘、杨雪

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山东北方滨海机器有限公司,山东淄博 255201

中国兵器工业集团质量安全环保监管部,北京 100821

YOLOv5 控制舱 正确性检测 CBAM

2024

新技术新工艺
中国兵器工业新技术推广研究所

新技术新工艺

影响因子:0.294
ISSN:1003-5311
年,卷(期):2024.437(5)