滤棒发射管道高效清洁装置的研制
Development of High Efficiency Cleaning Device for Filter Rod Launching Pipelines
孙长义 1周姝 1付若楠 1安靖 1陈征宇1
作者信息
- 1. 红云红河烟草(集团)有限责任公司 曲靖卷烟厂,云南 曲靖 655001
- 折叠
摘要
为解决发射管道清洁效率低、人力投入大的问题,设计了 一种滤棒发射管道高效清洁装置.该装置由牵引部分、钢绳排列部分、管道清洁部分等组成.牵引部分将钢绳从发射管道一端拖入,输送到发射管道的另一端,将钢绳上连接的牵引头替换为清洁头,卷筒转动将钢绳上的清洁头拉回,清洁头紧贴在管道内壁,将管道内壁的积垢刮下,并由压缩空气将胶垢吹出管道;排列部分将钢绳致密地排列在卷筒上.以红云红河烟草(集团)曲靖卷烟厂6#发射机的6根发射管为对象进行测试,结果表明:应用清洁装置后,仅需要2名作业人员即可完成发射管道的清洁,与应用前相比节约2人;与应用前相比,堵管间隔由5个工作日提高到10.5个工作日,每100 m发射管道的清洁时间由78.75 min降低为9.44 min.该技术可为提升滤棒发射管道清洁效率提供支持.
Abstract
In order to solve the problems of low efficiency and large manpower input in cleaning the launching pipes,a high efficiency cleaning device was designed.The device consisted of a traction part,a steel cable arrangement part,and a pipeline cleaning part.The traction part dragged the steel cable from one end of the filter rod launching pipeline and output-ted it through the other end of the filter rod launching pipeline.The sponge traction head on the steel cable was replaced by the spring clean head.The winding drum pulled the spring clean head on the steel cable back through,and the spring clean head was closely attached to the inner wall of the pipeline to scrape off the deposited dirt on the inner wall of the pipeline.The glue dirt was blown out of the pipeline by compressed air,and the arrangement part compactly arranged the steel cable on the winding drum.The designed device was tested on six filter rod launching pipeline of filter rod hooting machine No.6 in Qujing Cigarette Factory of HongyunHonghe Tobacco(Group).The results showed that only two operator was needed for cleaning launching pipelines after application of cleaning device,which was 2 operators less than before the device was appli-cation.The plugging interval lengthened from 5 workdays to 10.5 workdays.The cleaning time per 100 meters of the filter rod launching pipeline was reduced from 78.75 min to 9.44 min.This technology supported the improvement of cleaning ef-ficiency of the filter rod launching pipelines.
关键词
滤棒发射/管道清洁/海绵牵引头/弹簧清洁头/正交试验/胶垢Key words
filter rod launching/pipe cleaning/sponge traction heads/spring clean heads/orthogonal test/glue scale引用本文复制引用
出版年
2024
NETL
NSTL
万方数据