首页|纤维缠绕管的挂钉工艺参数研究

纤维缠绕管的挂钉工艺参数研究

Pins Winding Parameters for Fiber Winding Circular Tube

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小缠绕角度的纤维缠绕圆管,因缠绕转向区长度过长而常采用挂钉缠绕工艺.转向区长度是挂钉缠绕工艺的关键技术参数,其由圆管直径、缠绕角、摩擦系数决定.除此之外,纤维缠绕挂钉工艺参数还包括转向区(挂钉区)的挂钉轴向排数、挂钉轴向位置、挂钉环向钉距(或钉数)、挂钉的钉高钉径等工艺参数.本文通过纤维缠绕基础理论公式和数值模拟仿真方法,研究缠绕角度、摩擦系数对于缠绕转向区转长直径比的影响变化规律,使得工程师可以快速根据缠绕角和摩擦系数计算出转长直径比,进而结合圆管直径评估出转向区长度.通过公式计算和软件模拟验证,54.7°缠绕角且0.12摩擦系数时,转长直径比为0.94;45°缠绕角且0.12摩擦系数时,转长直径比为1.73.最后基于临界转长直径比(kL=1),给出圆管类纤维缠绕工艺的三种技术路线,即传统圆管缠绕工艺、柱面转向挂钉工艺、端面转向挂钉工艺.
The fiber winding circular-tube with small winding angle be used pins winding process because the winding turning length is too long.The winding turning length is a key technical parameter of the pins winding process,which is de-termined by the diameter,winding angle,and friction coefficient.In addition,the pins winding process parameters also in-clude the number of axial pin rows of in the winding turning area(the pins winding area),the axial position and axial dis-tance of pin rows,the pins distance(the pins number)in the circumferential direction,the pins height and the pins diame-ters.In this paper,the influence of winding angle and friction coefficient on the turning length-diameter ratio of the wind-ing turning area is studied by using the basic theoretical formula of filament winding and the method of numerical simulation.Through formula calculation and software simulation verification,when the winding angle is 54.7°and the friction coefficient is 0.12,the turning length-diameter ratio is 0.94;when the winding angle is 45°and the friction coefficient is 0.12,the turning length-diameter ratio is 1.73.Finally,based on the critical turning length-diameter ratio is 1,three technical roadmap of filament winding process for circular-tube winding is traditional circular-tube winding process,cylindrical-face turning pins process and end-face turning pins process.

filament windingprocess simulationturning length-diameter ratiopins winding process

陈东方、崔启玉、张恒、任俊伟

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中车青岛四方机车车辆股份有限公司,青岛 266111

北京创联智软科技有限公司,北京 100027

纤维缠绕 工艺仿真 转长直径比 挂钉缠绕工艺

2024

纤维复合材料
哈尔滨玻璃钢研究院,国家树脂基复合材料工程技术研究中心

纤维复合材料

影响因子:0.395
ISSN:1003-6423
年,卷(期):2024.41(2)