江苏建筑职业技术学院学报2024,Vol.24Issue(1) :52-58.

智能型弯箍机控制系统开发

Development of intelligent bending hoop machine control system

李艳 陆梦真 房曙光
江苏建筑职业技术学院学报2024,Vol.24Issue(1) :52-58.

智能型弯箍机控制系统开发

Development of intelligent bending hoop machine control system

李艳 1陆梦真 2房曙光1
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作者信息

  • 1. 无锡商业职业技术学院江苏省商业智能应用工程技术研究开发中心,江苏无锡 214153
  • 2. 无锡信捷电气股份有限公司变频产品部,江苏无锡 214072
  • 折叠

摘要

针对传统弯箍机存在的加工精度低、用户定制响应能力弱、远程运维功能缺失等问题,提出利用伺服控制、PLC、人机交互以及云平台等技术设计并开发了 一种智能型弯箍机电气控制系统.系统以PLC作为核心控制器,利用三相交流异步电动机完成剪切任务,伺服电机驱动完成送丝和折弯任务;同时,借助4G通信模块,实现了远程加工状态监控、设备远程预测性运维与实时报警等管控功能.系统中通过引入弯曲长度、角度的补偿系数,结合全闭环伺服控制,保证了箍筋成品的加工精度.

Abstract

The traditional bending hoop machines have many shortcomings,such as low machi-ning accuracy,weak response ability of meeting the needs of user customization,lack of the func-tions of remote operation and maintenance.In order to solved these problems,an intelligent ben-ding hoop machine control system had been designed and developed using the technology of servo control,PLC,human-computer interaction control,and cloud platform operation and mainte-nance.In the electrical control system,PLC was used as the core controller,the three-phase AC asynchronous motor was used to complete the cutting task,and the servo motor was used to drive the mechanical actuator completing the wire feeding and bending tasks.At the same time,the remote management and control functions had been realized based on the 4G wireless commu-nication module,such as monitoring the processing status of the equipment in real time,remote predictive operation and maintenance,and real-time alarm,etc.In this system,the processing accuracy of the finished stirrup was improved by the way of compensation coefficients for bending length and angle,combined with full closed-loop servo control.

关键词

弯箍机/弯曲长度/远程运维/伺服电机/全闭环控制

Key words

bending hoop machine/bending length/remote operation and maintenance/servo motor/full-closed loop control

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基金项目

江苏省高等教育自然科学研究项目(17KJD510006)

江苏省商业智能应用工程技术中心专项(KJXJ22314)

出版年

2024
江苏建筑职业技术学院学报
江苏建筑职业技术学院

江苏建筑职业技术学院学报

影响因子:0.548
ISSN:2095-3550
参考文献量7
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