首页|易切削银亮棒钻孔开裂原因解析

易切削银亮棒钻孔开裂原因解析

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1215MS易切削钢具有良好的切削加工性能,其表面质量的好坏直接影响产品的生产加工.现某钢厂生产的1215MS易切削银亮棒钻孔加工后,零件芯部出现开裂现象.为了探究钻孔开裂原因,采用扫描电镜及能谱仪(SEM/EDS)等分析检测设备,对试样开裂区域进行研究.结果表明:1215MS易切削钢金相组织主要为铁素体十珠光体,占比分别为92.0%和4.4%,在试样开裂侧发现粗大的珠光体带状组织,其等效直径可以达到15.0μm,而普通珠光体等效直径为6.2μm.相较于铁素体组织,珠光体组织平均硬度较高,为243 HV0.01,高硬度的珠光体带在钻孔加工时导致钻头施力不均,引起材料开裂.
Cause analysis of drilling cracks in free-cutting silver bright rod
1215 MS free-cutting steel has good machinability,and its surface quality can directly affect the production and processing of products.After drilling of 1215 MS free-cutting silver bright rod produced by one steel plant,the cracks were observed at the core of the parts.In order to find out the causes of drilling cracks,the corresponding area of the sample was studied by means of scanning electron microscope and en-ergy dispersive spectrometer(SEM/EDS).The results showed that the metallographic structure of 1215 MS free-cutting steel was mainly composed of ferrite+pearlite,which accounted for 92.0%and 4.4%,re-spectively.The coarse pearlite banded structure was found on the cracking side of the sample,and its equiv-alent diameter could be up to 15.0 μm,while the equivalent diameter of ordinary pearlite was only 6.2 μm.Compared with the ferrite structure,the average hardness of pearlite structure was higher,which was 243 HV0.01.The high hardness pearlite band led to uneven force of the drill bit during drilling,resulting in material cracking.

1215MSfree-cutting steelsilver bright rodsurface crackpearliteelement segregationscan-ning electron microscope(SEM)energy dispersive spectrometer(EDS)

张晓宇、苏蒙蒙、徐翔宇、邹虎、付建勋

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上海大学材料科学与工程学院先进凝固技术中心,省部共建高品质特殊钢冶金与制备国家重点实验室,上海 200444

芜湖新兴铸管有限责任公司,安徽芜湖 214000

1215MS 易切削钢 银亮棒 表面裂纹 珠光体 元素偏析 扫描电镜(SEM) 能谱仪(EDS)

国家自然科学基金

52074179

2024

冶金分析
中国钢研科技集团有限公司(钢铁研究总院) 中国金属学会

冶金分析

CSTPCD北大核心
影响因子:1.124
ISSN:1000-7571
年,卷(期):2024.44(4)
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