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不锈钢围护结构自动焊接机械臂的稳定控制技术研究

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为了提高不锈钢围护结构自动焊接机械臂的稳定性和效率、解决高密闭生物安全试验室建造过程中的无焊接装配式墙体的密封性问题,研究了一种不锈钢围护结构自动焊接机械臂的稳定控制技术.通过分析机械臂的位姿、弹性变形及能量状态,求解动力学特征值,进而获取精确的机械臂动力参数.在此基础上,构建阻抗方程以精确描述机械臂与不锈钢围护结构间的交互关系.基于阻抗方程,建立强制稳定控制函数,以分析不锈钢围护结构自动焊接机械臂质量块的动能,从而改写阻抗强制稳定控制函数.计算阻抗控制律,以实现不锈钢围护结构自动焊接机械臂的强制稳定控制.试验结果表明,该技术强制稳定控制后:机械臂关节角度响应与期望值误差小于1°;末端振动量的最大值降低到了0.023 m、最小值则降低到了0.008 m;在作业时间为 25 s时即可使机械臂接触力保持恒定.该技术可有效降低机械臂末端振动量,并使接触力快速保持恒定状态.该技术提高了不锈钢围护结构自动焊接机械臂的稳定性和效率,应用效果较优.
Research on Stabilization Control Technology of Automatic Welding Robot Arm for Stainless Steel Enclosure Structure
To improve the stability and efficiency of the automatic welding robot arm for stainless steel enclosure structure and to solve the sealing problem of the non-welded assembled wall in the construction process of the high confinement biosafety laboratory,a stabilization control technology of automatic welding robot arm for stainless steel enclosure structure is studied.By analyzing the position,elastic deformation and energy state of the robot arm,the dynamic eigenvalues are solved,and then the accurate robot arm dynamic parameters are obtained.On this basis,the impedance equation is constructed to accurately describe the interaction between the robot arm and the stainless steel enclosure structure.Based on the impedance equation,the forced stability control function is established to analyze the kinetic energy of the mass block of the automatic welding robot arm of the stainless steel enclosure structure,to rewrite the impedance forced stability control function.Calculate the impedance control law to realize the forced stability control of the automatic welding robot arm for stainless steel enclosure structure.The test results show that,after the forced stabilization control of this technology:the joint angle response of the robot arm is less than 1° from the expected value;the maximum value of the end vibration is reduced to 0.023 m,and the minimum value is reduced to 0.008 m;the contact force of the robot arm can be kept constant in the operation time of 25 s.The technology can effectively reduce the amount of vibration at the end of the robot arm and keep the contact force constant quickly.The technology improves the stability and efficiency of the automatic welding robot arm for stainless steel enclosure structure,and the application effect is superior.

Stainless steelEnclosure structureWelding robot armForced stability controlDynamic modelImpedance equation

邓立军、李庆松、董人瑞

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中发建筑技术集团有限公司,天津 300392

不锈钢 围护结构 焊接机械臂 强制稳定控制 动力学模型 阻抗方程

2024

自动化仪表
中国仪器仪表学会 上海工业自动化仪表研究院

自动化仪表

CSTPCD
影响因子:0.655
ISSN:1000-0380
年,卷(期):2024.45(11)