首页|材质早期损伤在线原位无损检测技术的应用试验研究

材质早期损伤在线原位无损检测技术的应用试验研究

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针对工程现场材质早期损伤检测难题,研究了材质早期微观损伤及力学性能与磁畴动力学行为之间的规律.采用同一交变励磁过程产生一系列磁效应的磁多参数检测技术,提取材质损伤状态下多参数特征值,并建立相应的关系表征模型.针对在役设备疲劳损伤程度、承压设备材质劣化-球化程度、高端装备制造-齿轮磨削烧伤质量控制这三个方面进行了试验应用研究.研究结果表明,所建立的磁多参数融合表征模型能够准确实现材质损伤定量表征,在线原位实现铁磁性材料力学性能、材质劣化程度等早期微损伤的无损检测与评估.该研究对发展材质早期损伤在线原位无损检测技术意义重大.
Experimental Study on Application of Online In-Situ Nondestructive Testing Technology for Early Material Damage
Aiming at the difficult problem of early material damage detection in the engineering field,the laws between the early microscopic damage and mechanical properties of materials and the kinetic behavior of magnetic domains are investigated.The same alternating excitation process produces a series of magnetic effects of magnetic multi-parameter detection technology is used to extract the multi-parameter characteristic values of the material damage state,and establish the corresponding relationship characterization model.Experimental application studies have been carried out on the three aspects,such as fatigue damage degree of in-service equipment,material deterioration and spheroidization degree of pressurized equipment,and quality control of high-end equipment manufacturing and gear grinding burns.The study results show that the established magnetic multi-parameter fusion characterization model can accurately achieve quantitative characterization of material damage,and realize early micro damage non-destructive testing and evaluation of mechanical properties and material deterioration degree of ferromagnetic materials online in-situ.This study is of great significance to the development of online in-situ nondestructive testing technology for early material damage.

Magnetic multi-parametric detection technologyNondestructive testingEarly damageMaterial deteriorationFatigue testGrinding burnsQuality control

吴卿、谭继东、郑阳、朱雨虹

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中国特种设备检测研究院,北京 100029

磁多参数检测技术 无损检测 早期损伤 材质劣化 疲劳检测 磨削烧伤 质量控制

2024

自动化仪表
中国仪器仪表学会 上海工业自动化仪表研究院

自动化仪表

CSTPCD
影响因子:0.655
ISSN:1000-0380
年,卷(期):2024.45(12)