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振动作用下高效铣刀瞬时切削位姿偏置特性

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受铣削振动影响,铣刀及刀齿瞬时切削位姿复杂多变,导致铣刀与工件的瞬时接触关系不断改变,使得加工过渡表面形成过程具有多变性和不确定性。利用振动作用下的铣刀及刀齿瞬时切削位姿解算模型,揭示铣刀瞬时切削位姿偏置对加工过渡表面形成过程的影响特性;基于切削刃瞬时切削位姿与加工过渡表面的映射关系,利用表面形貌检测结果,获取铣刀瞬时位置偏置与角度偏置的变化特性;提出铣刀瞬时切削位姿偏置特性识别方法,利用铣刀瞬时切削位姿偏置的响应分析和表面形貌解算进行试验验证。结果表明,采用上述模型与方法,可有效识别出振动作用下铣刀瞬时切削位姿的偏置特性。
Instantaneous cutting pose bias characteristics of high-efficiency milling cutter under vibration
Due to effects of milling vibration,instantaneous cutting poses of milling cutter and its teeth are complex and varying to cause steady change of instantaneous contact relation between milling cutter and workpiece,and make formation process of machining transition surface variable and uncertain.Here,the instantaneous cutting pose calculation model for milling cutter and its teeth under vibration was used to reveal influence characteristics of milling cutter instantaneous cutting pose bias on formation process of machining transition surface.Based on the mapping relation between instantaneous cutting pose of cutting edge and machining transition surface,variation characteristics of instantaneous position bias and angle bias of milling cutter were obtained using surface morphology detection results.A method to identify bias characteristics of instantaneous cutting pose of milling cutter was proposed.Test verification was conducted using response analysis and surface morphology calculation of milling cutter instantaneous cutting pose bias.The results showed that using the proposed model and method can effectively identify bias characteristics of instantaneous cutting pose of milling cutter under vibration.

high feed milling cuttercutter teethmilling vibrationinstantaneous cutting posemachining transition surface

杨帆、姜彬、成远清、毕刚、范丽丽、赵培轶

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哈尔滨理工大学 机械动力工程学院,哈尔滨 150080

中国航发哈尔滨东安发动机有限公司,哈尔滨 150066

高进给铣刀 刀齿 铣削振动 瞬时切削位姿 加工过渡表面

2025

振动与冲击
中国振动工程学会 上海交通大学 上海市振动工程学会

振动与冲击

北大核心
影响因子:0.898
ISSN:1000-3835
年,卷(期):2025.44(1)