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缺陷自预警涂层的触发机制及制备策略研究进展

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有机涂层防护是抑制海上平台、远洋货轮、油气管道、铁路设施等大型装备腐蚀的重要手段之一,然而在紫外、高低温或盐雾环境下有机涂层的老化降解在所难免.而如何及早发现涂层缺陷,实现装备装置涂层的预防性维修并确定其维修更换周期,对于提升防腐蚀成本效益比具有重要价值.基于此,针对涂层的老化缺陷实现早期发现和预警成为了新型功能涂层的研究热点之一.本文首先系统地总结了缺陷自预警涂层不同的触发机制,梳理了各类自预警涂层的传感机制、优缺点、影响荧光/颜色响应的因素;其次介绍了两种自预警涂层的制备策略,一是接枝指示基团修饰涂层制备新型本征自预警聚合物,二是使用纳米容器负载指示剂作为外援功能性填料,并对比分析两种策略的差异与局限性,重点阐明纳米负载容器在自预警涂层中起到的关键作用,以及不同类型自预警涂层与纳米容器的适配关系.最后本文还回顾了在自预警涂层基础上实现自预警自修复双功能涂层的研究进展,并展望了自预警涂层未来的发展前景,旨在为自预警涂层的设计与应用提供理论指导.
Research Progress on Trigger Mechanism and Preparation Strategy of Coatings of Defect Self-disclosure
Organic coating is widely applied to hinder the corrosion of large-scale engineering facili-ties,such as offshore platforms,oceangoing freighters,oil and gas pipelines and rail equipment etc.How-ever,coatings are often severely deteriorated in harsh service environments,thus leading to corrosion of metallic substrates,which may not only threaten the service safety of the engineering facilities but also cause significant economic losses.Moreover,the coating degradation is an unavoidable and spontane-ous process,and it should be mentioned especially that some hidden coating defects are hard to be de-tected.Therefore,it has become a research hotspot to develop coatings with function of defect self-disclo-sure for early detection and maintenance of defects by applying color reaction or fluorescence probe tech-nology.In this review,we summarize the latest advances in coatings of defect self-disclosure,as well as the relevant trigger mechanisms and preparation strategies.First,the coatings of defect self-disclosure can be classified as corrosion-triggered type and mechanical-triggered type based on their mechanisms.Then the corrosion-triggered coatings may be subdivided into pH response and metal ion response ac-cording to the fluorescence change or color reaction.Moreover,it sorts out the diverse characteristics of those coatings such as their sensing principles,influencing factors,advantages and drawbacks,and fluo-rescence/coloration performances.Second,two kinds of preparation strategies for coatings of defect self-disclosure are introduced,one is grafting indicator groups onto polymer chain segments to prepare coat-ings of intrinsic defect self-disclosure,and the other is to incorporate nano-containers loaded with indica-tor as the functional filler.The differences and limitations of these strategies are compared and analyzed,further focusing on the key role of nanocontainers and their compatibility with different types of coatings of defect self-disclosure.In addition,the corrosion inhibitors,healing agents,and polymer microcapsules in the coatings of defect self-disclosure can not only realize defect indication but also endow their corro-sion self-healing performance for boosting their application in the industrial field.Finally,it is envisioned the development prospect of coatings of defect self-disclosure to provide theoretical guidance for the de-sign and application of the coatings of defect self-disclosure.

coating agingself-reportingfluorescent probecolor changeself-healing

李刚卿、刘茜、孙晓光、潘景龙、曹祥康、董泽华

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中车青岛四方机车车辆股份有限公司技术工程部 青岛 266111

华中科技大学化学与化工学院材料化学与服役失效湖北省重点实验室 武汉 430074

涂层老化 自预警 荧光探针 颜色变化 自修复

国家重点研发计划中车重点科研项目

2020YFE02049002021CDB292

2024

中国腐蚀与防护学报
中国腐蚀与防护学会 中国科学院金属研究所

中国腐蚀与防护学报

CSTPCD北大核心
影响因子:0.819
ISSN:1005-4537
年,卷(期):2024.44(3)