首页|基于腐蚀预测和强度计算的油管服役寿命评估

基于腐蚀预测和强度计算的油管服役寿命评估

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以海上气井为例,首先建立井筒-地层有限元模型,对各级管柱的温度和Mises应力分布进行计算;然后,选用合适的CO2/H2S腐蚀预测模型计算油管的腐蚀速率.以油管的安全系数作为评价安全性能的指标,完成了油管服役寿命评估.结果表明:随着管柱由井口向地层的不断延伸,各级井筒的温度和Mises应力逐渐升高.在油管末端,温度和Mises应力均达到最大值,分别为207℃和447 MPa.井口油管的腐蚀速率最高,达到0.21 mm/a.在不采取任何防腐措施的情况下,油管服役至第24年时,井口处的抗拉安全系数低于安全阈值;当添加缓蚀剂且缓蚀效率为90%时,油管可安全服役超过50年.
Evaluation of Tubing Service Life Based on Corrosion Prediction and Strength Calculation
In high-temperature and high-pressured environments containing CO2 and H2S,the failure risk of downhole string is extremely high,which seriously threatens the safety of production.Therefore,it is of great significance to evaluate the service life of tubular column.In this paper,taking offshore gas wells as an example,the Mises stress distribution and temperature distribution were obtained through the shaft-formation finite element model.Then,an appropriate CO2/H2S corrosion prediction model was used to calculate the corrosion rate of tubing.Finally,taking the safety factor of tubing as the evaluation criteria of safety performance,the evaluation of tubing service life is completed.The results showed that the Mis-es stress and temperature at all levels of wellbore increased with the increase of the running depth of tu-bular column.At the end of tubing,the maximum temperature and Mises stress are 207℃ and 447 MPa,respectively.In addition,the corrosion rate of the wellhead tubing is the highest,reaching 0.21 mm/a,ac-cording to the operation results of the corrosion model.Based on the above results,the safe service life of the tubing without any anti-corrosion measures is only 24 a.However,when corrosion inhibitors are in-jected,tubing can be used safely for more than 50 a when the corrosion inhibition efficiency is up to 90%.

service lifehigh temperature and high pressurefinite element analysiscorrosion prediction

张明、龚宁、张博、霍宏博、李浩男、钟显康

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中海石油(中国)有限公司天津分公司 海洋石油高效开发国家重点实验室 天津 300459

西南石油大学石油与天然气工程学院 成都 610500

西安交通大学化学工程与技术学院 西安 710049

服役寿命 高温高压 有限元分析 腐蚀预测

2024

中国腐蚀与防护学报
中国腐蚀与防护学会 中国科学院金属研究所

中国腐蚀与防护学报

CSTPCD北大核心
影响因子:0.819
ISSN:1005-4537
年,卷(期):2024.44(3)