中国腐蚀与防护学报2024,Vol.44Issue(3) :815-822.DOI:10.11902/1005.4537.2023.210

基于布拉格光纤光栅的铝合金应力腐蚀裂纹扩展监测技术

Monitoring Technology for Stress Corrosion Crack Propagation of Al-alloy Based on Optical Fiber Bragg Grating

岑远遥 廖光萌 朱玉琴 赵方超 刘聪 何建新 周堃
中国腐蚀与防护学报2024,Vol.44Issue(3) :815-822.DOI:10.11902/1005.4537.2023.210

基于布拉格光纤光栅的铝合金应力腐蚀裂纹扩展监测技术

Monitoring Technology for Stress Corrosion Crack Propagation of Al-alloy Based on Optical Fiber Bragg Grating

岑远遥 1廖光萌 1朱玉琴 2赵方超 2刘聪 2何建新 2周堃2
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作者信息

  • 1. 西南技术工程研究所装备环境工程研究中心 环境效应与防护重庆市重点实验室 重庆 400050
  • 2. 西南技术工程研究所装备环境工程研究中心 环境效应与防护重庆市重点实验室 重庆 400050;国防科技工业自然环境试验研究中心 重庆 400050
  • 折叠

摘要

为监测装备服役过程中应力腐蚀裂纹扩展,以预制裂纹的高强度铝合金双悬臂试样为研究对象,对应力腐蚀裂纹扩展开展研究.首先,阐述了应力腐蚀裂纹扩展机理,通过Matlab仿真确定了试样应力腐蚀裂纹扩展尖端x方向、y方向应变与裂纹长度关系为线性关系;采用Abaqus有限元仿真进一步确定了裂纹扩展尖端应力集中区域,确定出布置光纤距裂纹尖端为10和15 mm;针对布拉格光纤光栅应力腐蚀裂纹扩展感知技术进行研究,确定出光栅温度补偿模型;最后,对腐蚀裂纹扩展中布拉格光纤光栅传感器进行标定裂纹长度与布拉格光纤光栅传感器波长变化量之间的关联关系,结果表明裂纹长度与波长变化量相关性分别为R2=0.9893、R2=0.9870;在海南万宁搭建了户外暴露试验系统,通过组网实现铝合金应力腐蚀裂纹扩展原位监测,监测数据表明在采用温度补偿后,靠近裂纹尖端10 mm布置的传感器测量误差仅2.61%,监测结果可为装备的服役提供数据支撑.

Abstract

In order to understand and monitor the process of stress corrosion crack propagation of engineering equipment in service,the study focuses on the propagation of stress corrosion cracks of a designed double cantilever specimen of high-strength Al-alloy with prefabricated crack.Firstly,the mecha-nism of stress corrosion crack propagation was described,and the linear relationship of the crack length with the variation of the strain in the x-and y-directions of the stress corrosion crack propagation tip was determined through Matlab simulation;The stress concentration area at the crack tip was further deter-mined by Abaqus finite element simulation,afterwards,the distance between the position of optical fiber sensing probe and the crack tip was selected to be 10 and 15 mm respectively;The relevant sensing technology of stress corrosion crack propagation in fiber Bragg gratings was also studied,and then a grating temperature compensation model was proposed;Finally,the correlation between the crack length and the wavelength change of the fiber Bragg grating sensor during corrosion crack propagation was calibrated.The results showed that the correlation of the crack length and the wavelength change was R2=0.9893 and R2=0.9870,respectively;Afterwards,an outdoor exposure test set was constructed in Wanning of Hainan Province,to achieve in-situ monitoring of stress corrosion crack propagation of Al-alloys through networking.The monitoring data showed that after adopting the suitable temperature com-pensation,the measurement error is only 2.61%for sensor positioned 10 mm near the crack tip,and the monitoring results can provide data support for the real operation of engineering equipment.

关键词

布拉格光纤光栅/应力腐蚀/裂纹扩展/裂纹监测

Key words

fiber Bragg grating/stress corrosion/crack propagation/crack monitoring

引用本文复制引用

基金项目

国防技术基础研究项目(JSJT2022209××××)

企业青年人才创新创意支持项目(QH202308)

出版年

2024
中国腐蚀与防护学报
中国腐蚀与防护学会 中国科学院金属研究所

中国腐蚀与防护学报

CSTPCDCSCD北大核心
影响因子:0.819
ISSN:1005-4537
参考文献量23
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