中国港湾建设2024,Vol.44Issue(5) :98-102.DOI:10.7640/zggwjs202405016

绞吸船疏浚中粗砂时泥泵叶轮更换策略分析

Replacement strategy of mud pump impeller in medium-coarse sand conveying by CSD

赵国权 袁超哲 魏建峰 骆佳成
中国港湾建设2024,Vol.44Issue(5) :98-102.DOI:10.7640/zggwjs202405016

绞吸船疏浚中粗砂时泥泵叶轮更换策略分析

Replacement strategy of mud pump impeller in medium-coarse sand conveying by CSD

赵国权 1袁超哲 2魏建峰 1骆佳成2
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作者信息

  • 1. 中交上海航道局有限公司,上海 200002
  • 2. 中交疏浚技术装备国家工程研究中心有限公司,上海 200082
  • 折叠

摘要

大型绞吸船中粗砂输送泥泵叶轮磨损严重,导致泥泵性能下降、油耗增加,针对目前通过泥泵运行过程振动情况来判定叶轮更换时机的现状,分析泥泵不同磨损阶段工效变化特性,对比不同累计输送方量下泥泵更换的成本投入、产能提升和整体经济效益,为泥泵叶轮更换策略优化提供指导.结果表明,1 000万m3的工程在200万m3时更换叶轮对比300万m3时更换叶轮,其预计可节省80.1 t燃油;累计输送方量250万m3时,建议达到300万m3或报废后更换,该泥泵叶轮更换策略能显著降低施工成本、实现节能减排.

Abstract

The large CSD mud pump impeller is seriously worn in medium-coarse sand conveying,resulting in a decrease in the performance of the mud pump and an increase in fuel consumption.According to the current status of determining the timing of impeller replacement through the vibration of mud pump during construction,this paper analyzes the efficiency change characteristics of mud pump in different wear stages,compares the cost input,capacity improvement and overall economic benefits of pump impeller replacement under different cumulative conveying volumes,and provides guidance for optimizing mud pump impeller replacement strategies.The results indicate that when the impeller is replaced at 2 million m3 compared with 3 million m3 for a 10 million m3 project,80.1 tons of fuel can be saved,and when the cumulative conveying volume is 2.5 million m3,it is recommended to replace the impeller after reaching 3 million m3 or scrapping.The replacement strategy of the impeller of the mud pump can significantly reduce construction costs,and achieve energy conservation and emission reduction.

关键词

绞吸船/中粗砂/叶轮/磨损/更换策略

Key words

CSD/medium-coarse sand/impeller/erosion/replacement strategy

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出版年

2024
中国港湾建设
中国交通建设股份有限公司

中国港湾建设

CSTPCD
影响因子:0.447
ISSN:1003-3688
参考文献量6
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