首页|Al2O3膜对高温环境下NiCrAlY-SiC复合镀层内部反应的阻隔及涂层耐磨性研究

Al2O3膜对高温环境下NiCrAlY-SiC复合镀层内部反应的阻隔及涂层耐磨性研究

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为了解决以SiC颗粒为磨料的叶尖耐磨复合镀层在高温工况下SiC与涂层中Ni元素反应导致涂层耐磨性下降等问题,采用化学气相沉积(chemical vapor deposition,CVD)工艺方法在SiC颗粒表面制备了Al2O3膜以阻隔SiC与涂层中Ni元素的反应.研究了0.5~1.0 μm和5.0~10.0 μm这2种厚度范围的Al2O3膜对NiCrAlY-SiC@Al2O3叶尖耐磨镀层中SiC颗粒与NiCrAlY镀层在1 100℃高温环境下反应的阻隔效果,并测试了2种Al2O3膜厚度的NiCrAlY-SiC@Al2O3叶尖耐磨镀层在1 100℃高温环境下保温500 h后的耐磨性.结果显示,5.0~10.0 μm厚度的Al2O3膜可有效阻隔SiC颗粒与NiCrAlY镀层的高温反应,使NiCrAlY-SiC@Al2O3涂层在1 100℃高温环境下保持良好的耐磨性,并与ZrO2陶瓷封严涂层形成良好的对磨匹配效果.
Study on the abstruction effect of Al2O3 film against the internal reaction of NiCrAlY-SiC composite coating in high temperature environment and the wear resistance of the coating
In order to solve the problem related to the reaction of SiC particles with Ni element in the abrasive blade tip coating pre-pared by composite electroplating under high temperature conditions and the resulting decrease in the wear resistance,Al2O3 films were coated on the surface of SiC particles by chemical vapor deposition(CVD)process to block the reaction between SiC and Ni.The barrier effect of Al2O3 films with two thickness ranges of 0.5-1.0 μm and 5.0-10.0 μm on the reaction between SiC and NiCrAlY in NiCrAlY-SiC@Al2O3 abrasive blade tip electroplated coating at high temperature environment of 1 100℃ was studied,and the wear resistance of NiCrAlY-SiC@Al2O3 abrasive blade tip electroplated coating with two different Al2O3 film thickness was also tested after being kept at 1 100℃ for 500 h.The results show that Al2O3 film with a thickness of 5.0-10.0 μm can effectively block the high temperature reaction between SiC particles and NiCrAlY coating.It helps NiCrAlY-SiC@Al2O3 coating maintain good wear resistance under 1 100℃ high temperature environment and form a good wear matching effect with the ZrO2 ceramic seal coating.

NiCrAlY composite electroplated coatingAl2O3 filmSiCabrasive blade tip

黄凌峰、刘建明、王帅、郭睿、章德铭

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矿冶科技集团有限公司,北京 100160

北京市工业部件表面强化与修复工程技术研究中心,北京 102206

特种涂层材料与技术北京市重点实验室,北京 102206

镍铬铝钇复合镀层 氧化铝膜 碳化硅 磨料叶尖

矿冶科技集团科研基金矿冶科技集团专项科研基金

02-2216JTZX22-492

2024

中国科技论文
教育部科技发展中心

中国科技论文

影响因子:0.466
ISSN:2095-2783
年,卷(期):2024.19(3)
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