首页|不同运动参数对截齿截割含夹矸煤岩性能影响模拟研究

不同运动参数对截齿截割含夹矸煤岩性能影响模拟研究

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我国薄煤层资源储量丰富,但其煤层赋含夹矸,截齿截割含夹矸煤岩时载荷波动比较剧烈,夹矸的存在使煤矿开采难度增大,也很大程度上影响着截齿的截割性能。为研究截齿截割含夹矸煤岩的截割性能,利用Pro/E构建截齿三维模型,运用有限元软件ABAQUS确定含夹矸模拟煤岩,建立截齿截割含夹矸煤岩的有限元模型,采用单因素研究方法,研究不同牵引速度、滚筒转速对截齿截割力均值、截割力峰值均值、单位时间落煤质量、载荷波动系数和比能耗的影响规律,分析煤层破碎的动态过程,研究不同运动参数下截齿截割性能。研究结果表明:随着牵引速度的增大,截齿截割力均值、截割力峰值均值和单位时间落煤质量呈增大趋势,比能耗呈减小趋势,载荷波动系数基本不变;随滚筒转速的增加,截齿截割力均值、截割力峰值均值和单位时间落煤质量呈减小趋势,比能耗呈增大趋势,载荷波动系数基本不变。该研究为提高复杂条件下采煤机截割破碎性能和研制截割复杂煤层的强力滚筒奠定了基础。
Simulation study on the influence of different motion parameters on the performance of pick cutting coal rock containing gangue
China has rich resources of thin coal seams,but they are difficult to mine due to the presence of gangue rocks.The load fluctuation is severe when the pick cuts the coal rock containing gangue.The existence of gangue not only increases the difficulty of coal mining,but also greatly affects the cutting performance of the pick.In order to study the cutting performance of pick cutting coal rock containing gangue,the three-dimensional model of pick is constructed by Pro/E,and the finite element software ABAQUS is used to determine the simulated coal rock containing gangue,and the finite element coupling model of pick cutting coal rock containing gangue is established.The dynamic process of coal seam crushing is analyzed,and the cutting performance of picks under different motion parameters is studied.The single factor research method is used to study the influence of different traction speeds and different rotate speeds of the roller on the mean value of pick cutting force,the mean value of cutting force peak,coal falling mass per unit time,load fluctuation coefficient and specific energy consumption.The results show that with the increase of traction speeds,the mean value of cutting force,the mean value of cutting force peak and the coal falling mass per unit time increase,the specific energy consumption decreases,and the load fluctuation coefficient is basically unchanged.With the increase of rotate speeds of the roller,the mean value of pick cutting force,the mean value of cutting force peak and the coal falling mass per unit time decrease,the specific energy consumption increases,and the load fluctuation coefficient is basically unchanged.This study lays a foundation for improving the cutting and crushing performance of shearer under complex conditions and developing a strong drum for cutting complex coal seams.

pickcoal rock containing ganguetraction speedrotate speed of the rollercutting performance

任春平、张训洪、赵中旭

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黑龙江科技大学机械工程学院,黑龙江哈尔滨 150022

截齿 夹矸煤岩 牵引速度 滚筒转速 截割性能

国家自然科学基金黑龙江省"揭榜挂帅"科技攻关计划(第一批)

522041312021ZXJ02A01

2024

中国矿业
中国矿业联合会

中国矿业

CSTPCD北大核心
影响因子:0.875
ISSN:1004-4051
年,卷(期):2024.33(6)
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