首页|基于EDEM的膨化饲料离散元参数标定及其破碎机制研究

基于EDEM的膨化饲料离散元参数标定及其破碎机制研究

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针对膨化饲料破碎机制尚不明确,难以通过优化加工机械的关键结构、运行参数来降低膨化饲料破碎率的实际问题.本试验以膨化饲料为研究对象,应用EDEM软件建立了膨化饲料离散元模型,结合离散元黏结参数(单位面积法向刚度、单位面积剪切刚度、临界法向刚度、临界剪切刚度)测试与标定试验,确定了膨化饲料离散元黏结参数的临界法向刚度、临界剪切刚度的取值分别为10.86、2.31 Mpa,单位面积法向刚度、单位面积剪切刚度的量级范围分别为[1010,1011]、[109,1010];二次正交旋转组合试验表明,当单位面积法向刚度、单位面积剪切刚度的取值分别为1.52×1010、4.16×109 N/m3时,仿真模型的挤压、剪切破碎力与实际破碎力之间的误差均在5%以内,标定结果合理;膨化饲料破碎过程分析结果表明,饲料样本承受剪切力的能力较差,承受挤压力的能力较强,但受剪切时不会产生粉末.本研究可为设计膨化饲料加工机械及运行参数的设定、降低膨化饲料破碎率提供理论参考.
Calibration of discrete element parameters of extruded feed based on EDEM and study on its crushing mechanism
Since the crushing mechanism of expanded feed is not clear,it is difficult to reduce the crushing rate of expanded feed by optimizing the key structure and operating parameters of processing machinery.Taking expanded feed as the research object,and the discrete element model of the expanded feed is established by using the discrete element modeling software EDEM.Combined with the test and calibration experiment of discrete element bonding parameters(normal stiffness per unit area,shear stiffness per unit area,critical normal stiffness,critical shear stiffness),the critical normal stiffness and critical shear stiffness of the discrete element bonding parameters of granular fish feed were determined to be 10.86 MPa and 2.31 MPa,respectively.The magnitude ranges of normal stiffness per unit area and shear stiffness per unit area were[1010,1011]and[109,1010]respectively;Based on the quadratic orthogonal rotation combination research,the results showed that when the normal stiffness per unit area and the shear stiffness per unit area were 1.52×1010 N/m3 and 4.16×109 N/m3,respectively,the error between the extrusion and shear crushing force of the simulation model and the actual crushing force was within 5%,and the calibration results were reasonable;The analysis results of extrusion feed crushing process showed that the feed sample had a poor ability to withstand shear force and a strong ability to withstand extrusion pressure,but it wowld not produce powder when it was sheared.This study could provide a theoretical reference for the design of extrusion feed processing machinery,the setting of operation parameters and the reduction of extrusion feed crushing rate.

extruded feedEDEMbonding parameterscrushing mechanism

李晖、王宝钢、史子昂、王雷、刘晓鹏

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武汉轻工大学机械工程学院,湖北武汉 430023

武汉轻工大学动物科学与营养工程学院,湖北武汉 430023

膨化饲料 EDEM 黏结参数 破碎机制

武汉轻工大学科研项目武汉轻工大学科研项目

2023Y342022RZ060

2024

中国饲料
中国饲料工业协会

中国饲料

北大核心
影响因子:0.577
ISSN:1004-3314
年,卷(期):2024.(7)
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