首页|制造氢气瓶内胆的电加热滚塑工艺参数的优化研究

制造氢气瓶内胆的电加热滚塑工艺参数的优化研究

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在static bed模型的基础上为在PID控制模式下制造氢气瓶内胆的电加热滚塑工艺建立了一个传热模型,并通过FLUENT软件来仿真计算模具表面温度和模内温度以及加热时间和加热电能.这些仿真值与实测值都吻合得较好,从而验证了本文传热模型的准确性.然后应用该传热模型计算了在16种情形下停止加热时的模内温度以及加热时间和加热电能,并通过灰色关联度方法分析了PID模式的触发温度和初始加热功率的百分比对加热时间和加热电能的影响程度.结果表明,停止加热时的模内温度随初始加热功率的百分比变化较小,但随PID模式触发温度的升高而降低.加热时间和加热电能都是随着PID模式的触发温度的升高而减少.最优化的工艺参数是PID模式的触发温度取250℃且初始加热功率的百分比取90%.另外,PID模式的触发温度对加热时间和加热电能的影响程度都要大于初始加热功率的百分比对它们的影响程度.
Optimal study on parameters of rotational molding process heated electrically for making liner of hydrogen cylinder
On basis of the static bed model,a heat transfer model was established for the rotational molding process heat-ed electrically by a control mode of PID to make the liner of a hydrogen cylinder.The temperatures at the mold surface and inside mold,heating time,and electrical energy were simulated by means of the FLUENT software.These simulat-ed results were in good agreement with the experimental results,indicated that the heat transfer model established in this study was validated.The heat transfer model was then applied to calculate the temperature inside the mold when the heat-ing was stopped,heating time,and electrical energy in 16 cases.A grey relational analysis was conducted to investigate the trigger temperature of the PID mode and the percentage of initial heating power affecting heating time and electrical energy.The results indicated that temperature inside mold after stopping the heating varied with the percentage of initial heating power slightly,and however,it decreased with an increase in the trigger temperature.Both heating time and elec-trical energy decreased as the trigger temperature increased.The optimal process parameters were determined to be a trigger temperature of 250℃and an initial heating power percentage of 90%.In addition,the affecting extent of trigger temperature on heating time and electrical energy was larger than that of the percentage of initial heating power.

electrical heatingrotational molding processheat transfer modelliner of hydrogen cylinderFLUENT simulationgrey relational analysis

刘学军

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北京工商大学计算机与人工智能学院,北京 100048

电加热 滚塑工艺 传热模型 氢气瓶内胆 FLUENT仿真 灰色关联度分析

2024

中国塑料
中国塑料加工工业协会 轻工业塑料加工应用研究所 北京工商大学

中国塑料

CSTPCD北大核心
影响因子:0.574
ISSN:1001-9278
年,卷(期):2024.38(1)
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