中国塑料2024,Vol.38Issue(9) :66-72.DOI:10.19491/j.issn.1001-9278.2024.09.012

熔体黏弹特性对模内微装配成型制造精度影响

Effect of melt viscoelastic characteristics on manufacturing precision of in-mold micro assembly molding

付灵杰 薛鹏 周国发
中国塑料2024,Vol.38Issue(9) :66-72.DOI:10.19491/j.issn.1001-9278.2024.09.012

熔体黏弹特性对模内微装配成型制造精度影响

Effect of melt viscoelastic characteristics on manufacturing precision of in-mold micro assembly molding

付灵杰 1薛鹏 1周国发1
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作者信息

  • 1. 南昌大学资源与环境学院,南昌 330031
  • 折叠

摘要

针对微细万向球形转动运动副的功能自润滑液膜辅助模内微装配成型,明晰其微装配界面直径制造公差—黏弹性热流固耦合冲击载荷、连续相变演化区厚度、热黏弹塑性应力—熔体黏弹弹性的多场协同耦合演化规律,是实现精密调控其制造精度的关键技术问题.结果表明,微装配界面直径制造公差受控于二次注射成型充填熔体的黏弹特性,当参考黏度由2 267 Pa·s增至15 000 Pa·s时,微装配界面直径制造公差由11μm增至19 μm,增幅为72.7%;而当松弛时间由0.05s增至0.25s,则由31μm减至19μm,减幅38.7%;为了满足行业规范的尺寸制造公差技术指标≤30μm的要求,不宜采用松弛时间小于0.05s的高弹性熔体进行其功能自润滑液膜辅助模内微装配成型.

Abstract

Aiming at the functional self-lubricating liquid film assisted in-mold micro assembly molding of the micro univer-sal spherical revolute motion pair,the key technical issue to achieve precise control of its manufacturing accuracy is to clarify the multi field collaborative coupling evolution law among the diameter manufacturing tolerance of the micro as-sembly interface,viscoelastic thermal fluid solid coupling impact load,the thickness of continuous phase transformation evolution zone,thermal viscoelastic plastic stress,and melt viscoelastic characteristics.The research results indicated that the diameter manufacturing tolerance of the micro assembly interface was controlled by the viscoelastic characteristics of the secondary injection molding melt.When the reference viscosity increased from 2 267 to 15 000 Pa·s,the diameter manufacturing tolerance of the micro assembly interface increased by 72.7%from 11 to 19 μm.When the relaxation time increased from 0.05 to 0.25 s,the diameter manufacturing tolerance of the micro assembly interface decreased by 38.7%from 31 to 19 μm.To meet the industry standard of dimensional manufacturing tolerance technical indicators ≤30 μm,it is not advisable to use a high elastic melt with a relaxation time≤0.05 s for the functional self-lubricating liq-uid film assisted in-mold micro assembly molding.

关键词

万向球形转动运动副/模内微装配成型/尺寸制造公差/黏弹特性/模拟

Key words

universal direction spherical revolute kinematic pair/in-mold micro assembly molding/dimensional manufacturing tolerances/viscoelastic characteristics/simulation

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出版年

2024
中国塑料
中国塑料加工工业协会 轻工业塑料加工应用研究所 北京工商大学

中国塑料

CSTPCD北大核心
影响因子:0.574
ISSN:1001-9278
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