中国塑料2024,Vol.38Issue(12) :143-147.DOI:10.19491/j.issn.1001-9278.2024.12.022

汽车左前门板热流道大型薄壁注塑模设计

Design of large and thin-walled injection mold with hot runner for left-front door panel of vehicles

张维合 冯婧 赵利平 胥永林 闫丽静 费强 陶永杰 陈卓航
中国塑料2024,Vol.38Issue(12) :143-147.DOI:10.19491/j.issn.1001-9278.2024.12.022

汽车左前门板热流道大型薄壁注塑模设计

Design of large and thin-walled injection mold with hot runner for left-front door panel of vehicles

张维合 1冯婧 1赵利平 1胥永林 1闫丽静 1费强 1陶永杰 1陈卓航1
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作者信息

  • 1. 广东科技学院,广东东莞 523000
  • 折叠

摘要

针对汽车左前门板的尺寸大小、结构特点和工艺要求,设计了一副大型薄壁顺序阀控制的热流道注塑模具.模具喇叭网孔成型零件采用粉末冶金透气钢,有效消除了喇叭网孔中填充不良和熔接痕等成型缺陷.模具采用倾斜式导滑槽,有效解决了倾斜式内侧倒扣脱模难题.模具采用由顺序阀智能技术控制的热流道浇注系统,有效解决了汽车左前门板尺寸大壁厚小熔体填充难题.模具采用快速且均衡温度控制系统,注射周期缩短了约8%,尺寸精度达到了 MT3(GB/T 14486-2008).

Abstract

In this study,a large injection mold with a sequential valve hot runner was designed for the left-front door panel of a vehicle,and the forming defects such as poor filling and fusion marks in the horn mesh were effectively eliminated by using the formed parts made of a type of powder metallurgy breathable steel.The problem in the inclined inner reverse buckle demold-ing was effectively solved by using an inclined guide groove.The difficulty in filling large mold cavities was effectively ad-dressed by using a sequential valve hot runner control technology.The injection cycle was shortened by about 8%,and the di-mensional accuracy reached the MT3 level(GB/T 14486-2008)by using a fast and balanced temperature control system.

关键词

汽车左前门板/大型注塑模具/顺序阀热流道/侧向抽芯机构

Key words

left-front hinten of car/large injection mould/sequential valve gate technology/the core pulling mechanism

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出版年

2024
中国塑料
中国塑料加工工业协会 轻工业塑料加工应用研究所 北京工商大学

中国塑料

CSTPCD北大核心
影响因子:0.574
ISSN:1001-9278
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