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汽车手套箱箱体多斜顶机构热流道模具设计

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针对汽车手套箱箱体塑件的成型开发设计了一副热流道两板模具用于塑件的注射成型.模具中,针对塑件模腔构成的非平衡性特点,浇注系统采用热流道+冷流道复合浇注系统进行浇注,模腔开始3个冷浇口,分别对用由2个热嘴分时按序进行供料,保证了模腔充填的均衡性.针对塑件脱模方向多难以实施自动化脱模的难题,运用脱模方向集成分类设计法在确定了主脱模方向的基础上,获得14个次要脱模方向,并对应设置了 4个滑块、11个斜顶用于这些难脱模特征的侧抽芯脱模,此设计方法对于解决汽车类复杂塑件的自动化脱模难题非常有效.11个斜顶机构,依据设计空间的宽裕程度,对应设置了 3种不同类型的斜顶机构,包括方顶杆机构、圆柱斜顶杆+斜顶块机构和圆柱斜顶杆+斜导柱增程斜顶机构.增程斜顶机构中,在圆柱斜顶杆+斜顶块机构的基础上对滑移斜顶座实施斜导柱增程驱动,从而实现斜顶块的侧向抽芯行程增程.针对塑件皮纹的成型,采用的方案为皮纹深度30μm、拔模角2.4°,成型材料使用S136合金钢,皮纹抛光用1000#砂纸抛光.
Design of hot runner mold with multi lifters mechanism for automobile glove box body
A hot runner two plate mold was designed for injection molding of plastic parts for an automotive glove box body.In this mold,a hot runner+cold runner composite gating system was adopted for gating according to the non-equilibrium characteristics of the plastic mold cavity.There were three cold gates at the beginning of the mold cavity,which were fed in a timely and sequential manner by two hot nozzles,ensuring the filling balance of the mold cavity.In terms of a difficulty in implementing automated demolding for plastic parts with multiple demolding directions,an inte-grated classification design method was applied for demolding directions.Based on the determination of the main demold-ing direction,14 secondary demolding directions were obtained,and corresponding 4 sliders and 11 lifters were set up for the side core demolding of these difficult demolding models.This design method is effective to solve the problems in au-tomated demolding for complex plastic parts in automobiles.There were 11-lifter mechanisms,and three different types of lifter mechanisms were set up according to the design space,including a square top rod mechanism,a cylindrical lifter rod+lifter block mechanism,and a cylindrical lifter rod+inclined guide column extended range lifter mechanism.In the extended range lifter mechanism,the inclined guide column was used to extend the range of the lifters seat plate on the basis of the cylindrical lifter rod+lifter block mechanism,thus realizing the lateral core pulling stroke extension of the lifters block.For the formation of plastic part skin patterns,a skin pattern depth of 30μm and a draft angle of 2.4 ° were adopted as a solution.The forming material was S136 alloy steel,and the skin pattern was polished with a 1000 # sandpa-per.

automobile glove boxinjection mouldleather texturesloping roofsliding blockhot runnercold runner

谢茂青、王雷刚

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杭州科技职业技术学院智能制造学院,杭州 311402

江苏大学材料科学与工程学院,江苏镇江 212013

汽车手套箱 注塑模具 皮纹 斜顶 滑块 热流道 冷流道

2024

中国塑料
中国塑料加工工业协会 轻工业塑料加工应用研究所 北京工商大学

中国塑料

CSTPCD北大核心
影响因子:0.574
ISSN:1001-9278
年,卷(期):2024.38(12)