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昆虫-杆状病毒表达重组戊型肝炎疫苗工艺的优化

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目的 优化昆虫-杆状病毒表达系统培养工艺,进一步提高重组戊型肝炎类病毒颗粒(hepatitis E virus-like parti-cles,HEV-LPs)蛋白表达量,并进行工艺放大及验证.方法 对Sf9昆虫细胞进行无血清悬浮培养,通过摇瓶级联放大,建立7 L生物反应器培养工艺,并对细胞接种重组戊型肝炎杆状病毒时的活细胞密度、培养温度及病毒接种比例等参数进行优化,观察细胞生长状态,分析目的蛋白表达量,对目的蛋白采用SDS-PAGE、Western blot、高效液相色谱(high-performance liquid chromatography,HPLC)、透射电子显微镜(transmission electron microscope,TEM)检测,综合分析HEV-LPs颗粒形态及蛋白产量,确定适合的重组HEV-LPs培养表达参数,进行连续3批7 L规模重组戊型肝炎疫苗的制备.结果 7 L生物反应器对昆虫细胞最佳培养参数为:搅拌速度90r/min,pH(6.2±0.1),培养温度27 ℃,接种重组杆状病毒的细胞密度6.0 × 106 cells/mL,溶氧90%.此时,表达的HEV-LPs目的蛋白相对分子质量约58 000,可与HEV鼠源单克隆抗体特异性结合;最终产量为60~70 mg/L,纯度大于95%;TEM镜下可见球形颗粒,直径约20 nm.应用优化参数制备的HEV-LPs重组蛋白产量稳定、颗粒形态均一.结论 成功优化了重组戊型肝炎疫苗培养表达工艺,并进行了放大工艺的稳定性验证,为重组戊型肝炎疫苗生产工艺的研发奠定了基础.
Optimization of expression process of recombinant hepatitis E vaccine by insect cell-baculovirus expression vector system
Objective To optimize the culture process of insect cell-baculovirus expression vector system(BEVS)in order to further improve the protein expression of recombinant hepatitis E virus-like particles(HEV-LPs),and to scale up and verify the process.Methods Serum-free suspension culture of Sf9 insect cells was carried out and a 7 L bioreactor was established through shaking flask cascade amplification.The parameters such as viable cell density,culture temperature and recombi-nant virus inoculation ratio were optimized when the cells were inoculated with recombinant baculovirus.The cell growth status was observed and the expression level of the target protein was analyzed.The target protein was detected by SDS-PAGE,Western blot,high-performance liquid chromatography(HPLC)and transmission electron microscope(TEM).The morphology of HEV-LPs and protein yield were integrated,and the suitable expression parameters of recombinant HEV-LPs were determined to prepare three batches of 7 L recombinant hepatitis E vaccine.Results The optimal parameters for the cultivation of insect cells in a 7 L bioreactor were as follows:stirring 90 r/min,pH(6.2±0.1),optimal incubation tempera-ture 27 ℃,cell density of recombinant baculovirus inoculation 6.0 × 106 cells/mL,and dissolved oxygen 90%.Under this condition,the relative molecular mass of the expressed HEV-LPs target protein was about 58 000,which had a specific binding with HEV mouse monoclonal antibody.The final yield was 60-70 mg/L,with the purity of more than 95%.Spherical particles with a diameter of about 20 nm were observed under TEM.The HEV-LPs recombinant protein prepared by the opti-mized parameters had stable yield and uniform particle morphology.Conclusion The culture and expression process of recombinant hepatitis E vaccine was successfully optimized,and the stability of the amplification process was verified,which lays a foundation for the development of recombinant hepatitis E vaccine production process.

Hepatitis E VaccineInsect cell-baculovirus expression vector systemBioreactorCulture processOptimiza-tionVirus-like particles(VLPs)

张逸驰、李媛媛、边雅静、吴清胜、孙立影、郭胜华、白云鹏、张占东、佟雪莲、姚春萍、李静、王昌昊

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国药中生生物技术研究院有限公司戊肝课题组,北京 101111

戊型肝炎疫苗 昆虫-杆状病毒表达系统 生物反应器 培养工艺 优化 类病毒颗粒

2024

中国生物制品学杂志
中华预防医学会,长春生物制品研究所有限责任公司

中国生物制品学杂志

CSTPCD
影响因子:0.417
ISSN:1004-5503
年,卷(期):2024.37(12)