首页|基于红外热成像的碳纤维缠绕储氢气瓶缺陷检测模拟研究

基于红外热成像的碳纤维缠绕储氢气瓶缺陷检测模拟研究

Simulation study on defect detection of carbon fiber wrapped hydrogen storage cylinders based on infrared thermal imaging

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为检测碳纤维缠绕储氢气瓶内部缺陷,建立碳纤维缠绕气瓶分层缺陷模型,并基于红外热成像对气瓶内部缺陷进行模拟分析,研究缺陷长度、缺陷深度、缺陷形状及多缺陷对热像温差峰值的影响规律.研究结果表明:内部热激励方法可检测出碳纤维缠绕气瓶的分层缺陷,较适宜的观测时间为35~60 s;随着缺陷尺寸增大,热像温差增加,缺陷上方冷斑逐渐明显,热像温差峰值与缺陷长度呈近似正比例增加,热像温差峰值会随着缺陷厚度、深度的增加而缓慢增加并趋于稳定;多缺陷工况下随着缺陷径向间距增大,缺陷的总体长度增加,热量传递难度增加,导致热像温差增大,当径向间距继续增加,致使缺陷重合部分降低,热量更易传达到气瓶表面,进而热像温差峰值降低,而随着缺陷轴向间距增大,热量从缺陷传递到气瓶表面难度增加,导致缺陷热像温差峰值增大;对比三角形、矩形和椭圆形形状缺陷,矩形缺陷的热像温差最高,椭圆形次之,三角形最低.研究结果可为碳纤维缠绕气瓶缺陷检测和安全评价提供理论参考.
order to detect the internal defects of carbon fiber wrapped hydrogen storage cylinder,a delamination defect model of carbon fiber wrapped hydrogen storage cylinder was established. Based on the infrared thermal imaging,the internal defects of the cylinder were simulated and analyze,and the influence of defect length,defect depth,defect shape and multiple defects on the peak temperature difference of thermal image was studied. The results show that the internal thermal excitation method can detect the delamination defects of carbon fiberwrapped cylinders,and the suitable observation time is 35~60 s. As the de-fect size increases,the thermal image temperature difference increases,and the cold spot above the defect gradually becomes obvious. The peak value of thermal image temperature difference increases approximately proportionally to the defect length,and the peak value of thermal image temperature difference increases slowly and tends to be stable with the increase of defect thickness and defectdepth. Under the multi-defect conditions,as the radial spacing of the defects increases,the overall length of the defects increases,and the difficulty of heat transfer increases,resulting in the increase in the thermal image temperature difference. When the radial spacing continues to increase,the defect overlaps are reduced,and the heat is more easily trans-mitted to the surface of cylinder,and then the peak value of the thermal image temperature difference decreases. As the axial spacing of the defects increases,the difficulty of heat transfer from the defects to the surface of cylinder increases,resulting in an increase in the peak value of the thermal image temperature difference of defects. Compared with the triangular,rectangular and elliptical defects,the thermal image temperature difference of rectangular defect is the highest,followed by elliptical de-fect,and triangular defectisthe lowest. The research results can provide theoretical reference for the defect detection and safety evaluation of carbon fiber wrappedcylinders.

hydrogen storage cylinderdelamination defectinfrared detectionstructural failuresafety evaluation

张杰、余纯樵

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西南石油大学机电工程学院,四川成都 610500

石油天然气装备教育部重点实验室,四川成都 610500

储氢气瓶 分层缺陷 红外检测 结构失效 安全评价

2024

中国安全生产科学技术
中国安全生产科学研究院

中国安全生产科学技术

CSTPCD北大核心
影响因子:1.119
ISSN:1673-193X
年,卷(期):2024.20(12)