首页|既有铁路客车服役性能研究

既有铁路客车服役性能研究

扫码查看
我国既有铁路客车保有量大、运用时空环境复杂,其服役性能的演变对运行安全和运维保障带来极大挑战.为系统掌握铁路客车服役状态,调研我国普速客车运营现状,并以车体钢结构为例,开展影响客车服役性能的因素分析.调研发现,大部分普速客车已逐步进入服役中后期,5T等信息化手段实现了对客车的全面监控.不同运用环境下,钢结构腐蚀情况不同,随着运行时间/运行里程的增加,钢结构腐蚀有明显加剧趋势.针对服役期间RW25G车体和209P型转向架疲劳强度开展研究,各关键部位均满足服役寿命30年设计要求;针对服役期间YZ25T车体和CW-200K型转向架开展跟踪测试,发现转向架个别关键承载位置产生损伤值较大.针对服役期间25T型客车动力学性能开展研究,采用TPDS、TCDS和添乘等手段开展跟踪测试,并结合实测车轮磨耗数据和减振器劣化数据开展仿真分析,结果表明,在1个旋修周期内,车辆运行安全性存在一定冗余;随服役时间增加,转向架关键部件的性能劣化或失效会对车辆蛇行稳定性和运行平稳性产生不利影响;开展随机参数的动力学仿真,发现极端工况下轮重减载率上升明显,应予以充分关注.
Research on Service Performance of Existing Railway Passenger Cars
China has a large number of existing railway passenger cars,and their operation spans a complex time-space environment.The evolving service performance of these cars presents considerable challenges in ensuring operation safety and O&M support.To acquire a systematic understanding of the service condition of railway passenger cars,the study examines the current operation status of conventional railway passenger cars in China.As an example,carbody steel structures are analyzed to assess factors influencing the service performance of these cars.According to the findings,the majority of passenger cars have entered the middle and late stages of service life,and information technology such as 5T achieves comprehensive monitoring.Moreover,the corrosion conditions of steel structures of passenger cars vary in different operation environments.Some older passenger vehicles have severely corroded steel structures.The corrosion becomes more severe with increasing operation time/mileage.For the RW25G carbody and 209P bogie in service,a fatigue reliability study shows all key parts meet the design requirements for a 30-year service life.For the YZ25T carbody and CW-200K bogie in service,real vehicle tracking tests are conducted,and show significant damage occurred at certain critical load-bearing positions of the bogie.For 25T passenger cars in service,tracking tests focused on vehile dynamics are carried out through TPDS,TCDS,and onboard inspection.Additionally,simulation analysis on vehicle dynamics is conducted according to the measured wear data of wheels and deterioration data of dampers.The results show that there is a certain degree of redundancy of vehicle's running safety within one wheel reprofiling cycle.With the increase of service time,the degradation or failure of key components of the bogie will have adverse effects on the vehicle's hunting stability and riding index.Simulations with random parameters are conducted and show that there is an increase in wheel unloading rate under extreme working conditions which should be given full attention.

railway passenger carservice performancefatigue reliabilitysteel structurebogievenicle dynamics

魏庆、王兴华、沈金鑫、孙利苹、杨智朋、徐宁、吴潇、肖齐、丁瑞志

展开 >

中国铁道科学研究院研究生部,北京 100081

中国国家铁路集团有限公司机辆部,北京 100844

中国铁道科学研究院集团有限公司机车车辆研究所,北京 100081

中车唐山机车车辆有限公司,河北唐山 063099

中车南京浦镇车辆有限公司,江苏南京 210012

北京交通大学机械与电子控制工程学院,北京 100044

西南交通大学轨道交通运载系统全国重点实验室,四川成都 610031

北京纵横机电科技有限公司,北京 100089

展开 >

铁路客车 服役性能 疲劳强度 钢结构 转向架 车辆动力学

中国国家铁路集团有限公司科技研究开发计划项目中国铁道科学研究院集团有限公司科研开发基金项目

P2021J0052023YJ036

2024

中国铁路
中国铁道科学研究院

中国铁路

北大核心
影响因子:0.407
ISSN:1001-683X
年,卷(期):2024.(1)
  • 15