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基于图像分割和深度学习的人造板表面缺陷检测

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[目的]针对板式家具零件表面缺陷人工检测过程存在的检测效率低、准确率低、检测结果无法数字化存储等问题,提出了一种基于图像分割和深度学习算法的饰面人造板表面缺陷的检测方法。[方法]利用工业相机采集人造板图像,构建缺陷数据集,采用全局阈值和局部动态阈值算法分割表面缺陷与图像截取,通过将ReLU6非线性激活函数替代ReLU函数,并引入倒残差结构的方法,优化MobileNetv 2深度学习网络,进行缺陷识别与分类。[结果]该方法对饰面人造板表面崩边和划痕缺陷的检测精确率分别达到了 93。1%和97。5%,召回率分别为95。3%和97。6%,单张板件平均检测用时为163ms。[结论]本研究提出的方法具有较高精度与稳定性,可解决传统人工检测方法的准确率低、效率低等问题,为家具板材表面缺陷的自动化检测提供新思路。图6表3参21
Surface defect detection technology of wood-based panel based on image segmentation and deep learning
[Objective]Aiming at the problems of low detection efficiency,low accuracy and digital storage of detection results in the manual detection of surface defects of panel furniture parts,a surface defect detection method of veneer wood-based panel based on image segmentation and deep learning algorithm was proposed.[Method]The defect data set was constructed by the artificial panel images collected by industrial cameras.The global threshold and local dynamic threshold algorithms were used to segment surface defects and image interceptions.The ReLU6 nonlinear activation function was replaced by ReLU function,and the method of reciprocal residual structure was introduced to optimize the MobileNetv 2 deep learning network,and the defect identification and classification were carried out.[Result]The accuracy of the algorithm for the detection of edge breakage and scratch defects on the surface of the veneer panel is 93.1%and 97.5%,and the recall rate is 95.3%and 97.6%,respectively.The average detection time of a single sheet is 163 ms.[Conclusion]The method has high precision and stability,which can solve the problems of low accuracy and low efficiency of traditional manual detection methods,and provide a new idea for automatic detection of surface defects of furniture panels.[Ch,6 fig.3 tab.21 ref.]

defect detectionmachine visionimage segmentationdeep learningpanel custom furniture

杨凡、杨博凯、李荣荣

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南京林业大学家居与工业设计学院,江苏南京 210037

缺陷检测 机器视觉 图像分割 深度学习 板式定制家具

国家木竹产业技术创新战略联盟科研计划课题

Tiawbi202008

2024

浙江农林大学学报
浙江农林大学

浙江农林大学学报

CSTPCD北大核心
影响因子:0.929
ISSN:2095-0756
年,卷(期):2024.41(1)
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