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连铸坯低倍组织缺陷智能检测研究与应用

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在钢铁冶炼生产过程中,连铸坯的冶金质量对钢材质量有直接影响,而目前生产现场主要通过人工的方式对铸坯进行等级评估。该方式工作强度高,不同的操作人员的质量评价不一致,信息化程度低,且作业的酸性环境对工作人员的身体有较大的危害。针对连铸坯低倍组织检测及典型缺陷等问题,通过机器视觉、人工智能等前沿技术实现对多品类连铸坯低倍组织缺陷进行智能判断与评级,进而提高整体检测效率和评级稳定性,同时系统在高温高粉尘恶劣环境下,满足强适应性、高智能化、检测迅速、无人干预、防酸耐腐蚀等需求,可以达到优化人员配置、提升工艺技术、提高产品质量的目的。
Research and application of intelligent detection of low size structure defects in continuous casting billet
In the process of iron and steel smelting production,the metallurgical quality of continuous casting billet has a direct impact on the steel quality,and the current production site mainly through the artificial way of casting billet grade assessment,the method of high work intensity,different operators of the quality evaluation is inconsistent,the degree of information is low,and the acidic environment of the operation has a greater harm to the body of the staff.To problems such as low-doubling tissue detection and typical defects of continuous casting billets,this paper uses machine vision,artificial intelligence and other cutting-edge technologies to achieve intelligent judgment and rating of low-doubling tissue defects of multiple types of continuous casting billets,thus improving the overall detection efficiency and rating stability.Meanwhile,the system can improve the quality of low-doubling tissue defects in the harsh environment of high temperature and high dust.It can meet the needs of strong adaptability,high intelligence,rapid detection,unmanned intervention,acid and corrosion resistance,then it can achieve the purpose of optimizing personnel configuration,improving process technology and product quality.

low power analysisbillet quality inspectionintelligent detectiondefect identification

胡俊辉、余超、侯兴辉、陈远清、陈仁、贾文浩

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江苏永钢集团有限公司, 江苏 张家港 215628

北京瓦特曼智能科技有限公司, 北京 100089

低倍分析 铸坯质量检测 智能检测 缺陷识别

2024

重型机械
中国重型机械研究院股份公司

重型机械

影响因子:0.213
ISSN:1001-196X
年,卷(期):2024.(1)
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