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板坯宽度方向非均匀冷却条件下凝固模拟

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利用多物理场仿真软件COMSOL模拟板坯连铸宽度方向非均匀冷却状态下的凝固过程的数值模拟。通过将各冷却区设定的铸坯表面目标温度作为约束条件代入傅里叶传热微分方程,反向推算板坯内弧表面中线上各冷却区的换热系数。在此基础上,根据二冷区喷嘴的布置及喷嘴喷雾分布试验数据将该换热边界条件沿铸坯宽度方向进行拓展,计算出板坯从MD弯月面开始到最末扇形段出口的整个铸流区间的3D温度场。通过该方法可模拟出相同冷却条件下不同铸坯宽度在厚度中性层剖面两相区区间范围的区别,并且也可以清晰地反映出喷嘴的布置对铸坯表面温度及凝固终点的影响,从而为生产中的凝固末端压下策略和喷嘴布置的设计提供有力的数据支撑。
Solidification simulation of slab width direction under non-uniform cooling conditions
Using multi-physics simulation software COMSOL to simulate the solidification process of slab continuous casting in the width direction under the condition of non-uniform cooling.By taking the target surface temperature of each cooling zone as the constraint condition into the Fourier heat transfer differential equation,can calculate reversely the heat transfer coefficient of each cooling zone on the middle line of the slab inner arc surface.Based on the experimental data of nozzle spray distribution and nozzle arrangement in the secondary cooling zone,the heat transfer boundary conditions are extended along the slab width direction,and the 3D temperature field of the strand from MD meniscus to the exit of the last segment was calculated.This method can simulate the different two-phase region in the neutral layer section with different slab widths under the same cooling conditions and can clearly reflect the influence of nozzle layout on the slab surface temperature and solidification end point,thereby provide powerful data support for the design of reduction strategy at solidification end and nozzle arrangement in production.

non-uniform coolingconstraint conditionnozzle arrangementtwo-phase zone

曾晶、李武红、王蓉、张西锋、姚成功、贾雪谊

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中国重型机械研究院股份公司,陕西 西安 710018

河北敬业集团,河北 石家庄 050400

非均匀冷却 约束条件 喷嘴布置 两相区间

2024

重型机械
中国重型机械研究院股份公司

重型机械

影响因子:0.213
ISSN:1001-196X
年,卷(期):2024.(3)
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